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The Robot Restarted While He Was Inside: Lessons From the Narangba Packaging Incident
A robot did not suddenly become confused, develop intent or decide that a worker was a box. It performed the movement its control system allowed it to perform while a person remained inside its hazardous operating envelope. On 10 Jan 26, a worker entered part of an automated packaging line at Multisteps’ Narangba factory in Queensland to inspect a sensor. The machine had reportedly stopped twice within approximately ten minutes and was known to malfunction regularly. While th

Safety Jon
1 day ago9 min read


When Abnormal Becomes Normal - What Australian Workplaces Can Learn from the Space Shuttle Columbia Disaster
Space Shuttle Columbia launches on mission STS-107 from Kennedy Space Center on 16 Jan 03. Image credit: NASA. On 16 Jan 03, Space Shuttle Columbia launched from Kennedy Space Center in Florida, USA on mission STS-107. Approximately 82 seconds after launch, a section of insulating foam separated from the shuttle’s external fuel tank and struck the reinforced carbon-carbon panels protecting the leading edge of its left wing. The foam strike was captured by launch cameras, but

Safety Jon
5 days ago10 min read


When One Fall Creates Two Convictions: Bridgeworks, Menai Civil, and the Myth of “Not My Worker”
On 11 Nov 22, a formworker fell nearly 3.85 metres from a bridge abutment at a construction site in Huntley, New South Wales, while stripping formwork. The worker was positioned on the top of the southern abutment, using an extension ladder to attach wire chains between a 26-tonne excavator and form soldiers, and was not wearing a harness because the steel available for anchoring was on the opposite side of the abutment. Image generate for visual effect. The incident resulted

Safety Jon
May 188 min read


Managing Lithium Battery Fire Risks
Lithium battery fires are no longer rare events, they are a predictable outcome of damaged cells, poor charging practices, and inadequate controls. These fires burn hotter, last longer, and often reignite, making them difficult to manage once they start. Treat lithium batteries like the high energy systems they are, not harmless accessories.

Safety Jon
Feb 44 min read
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