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Image Is Not Cosmetic. What the Front Door Can Say About Risk
A workplace front door tells you more than whether the site looks tidy. Access control, line marking, barriers and visible deterioration can be early signals of how consistently risk controls are being maintained and verified.

Safety Jon
Sep 277 min read


Health Monitoring. Testing Workers Does Not Control Exposure
A normal medical does not make an unsafe job safe. Understand chemical health monitoring, hearing tests, lead and asbestos requirements across Australia, including jurisdiction differences and practical workplace examples.

Safety Jon
Sep 1712 min read


An Improvement Notice is not a To-do List
Urban Mining’s VIC prosecution shows why progress on guarding is not the same as controlling the risk. A practical look at verified corrective-action closure.

Safety Jon
Sep 176 min read


“It Is Not Against the Law to Injure People”
“It is not against the law to injure people.” It sounded absurd when I first heard it at inspector school. Then I understood the point: WHS and OHS legislation generally regulates duties, risks and breaches, not simply injury outcomes.

Safety Jon
Aug 2512 min read


The Hazard Was Already Known: What a $90,000 Asbestos Fine Says About Registers, Stickers and What Happens Next
A $90,000 asbestos prosecution shows why identifying ACM is only the start. From a supermarket cleaner’s room to Defence facilities covered in asbestos warning stickers, the real test is whether hazard information changes the work before somebody drills, cuts or demolishes the material.

Safety Jon
Aug 2512 min read


The Regulator Has Already Told You... What an Overdue Improvement Notice Says About Leadership
Chemical Solutions was fined after failing to fully comply with an improvement notice by its due date. The bigger question for leaders is how a statutory regulatory action can remain overdue without triggering ownership, verification and escalation.

Safety Jon
Aug 248 min read


Five metres was never an exclusion zone
A man was fatally struck by metal debris ejected from a tractor-mounted slasher while standing approximately five metres away. The contractor knew the risk and had documented a 30 metre exclusion zone, but the work continued.

Safety Jon
Aug 135 min read


The Excavation Was Already Failing
A 20-year-old engineering student suffered serious spinal injuries after unstable ground gave way beneath her at the edge of a three-metre excavation. The excavation was already showing signs of failure, yet work continued without battering, fencing or effective edge protection.

Safety Jon
Aug 136 min read


Profit Over Person: When AFL Clubs Treat Duty of Care as a Contractual Inconvenience
Australian football likes to describe itself as a family. Families do not ask a person with a history of concussion to accept legal responsibility for future brain trauma so everyone else can keep the show moving. That is the allegation now consuming Geelong Football Club. According to ABC reporting, defender Jake Kolodjashnij entered a secret agreement with the club in 2024 under which he effectively assumed legal responsibility for future brain trauma, in an apparent attemp

Safety Jon
Aug 108 min read


The Robot Restarted While He Was Inside: Lessons From the Narangba Packaging Incident
A robot did not suddenly become confused, develop intent or decide that a worker was a box. It performed the movement its control system allowed it to perform while a person remained inside its hazardous operating envelope. On 10 Jan 26, a worker entered part of an automated packaging line at Multisteps’ Narangba factory in Queensland to inspect a sensor. The machine had reportedly stopped twice within approximately ten minutes and was known to malfunction regularly. While th

Safety Jon
Aug 59 min read


The Sea World Helicopter Tragedy: How Change Created a Fatal Conflict Point
The 2023 Gold Coast helicopter collision killed four people. The ATSB's final report shows how separate changes to pads, aircraft, traffic flow and operating arrangements combined to create a new conflict point.

Safety Jon
Aug 53 min read


Fatal Lessons from the Crazy Train Salvage
On 27 Jan 21, marine salvage worker Max Haywood was fatally struck by the collapsing mast of a submerged steel yacht during a crane operation at Rozelle, New South Wales. The lift involved an uncertain load, an unsuitable lifting point, overloaded equipment and an operator who did not hold the required crane licence. The incident was not caused by an obscure technical defect or an unforeseeable change in conditions. It developed from a work method that replaced engineering, v

Safety Jon
Aug 410 min read


Painted Lines Do Not Stop Forklifts
A $200,000 reminder that traffic management must physically control the risk On 17 Dec 25, D’Orsogna Limited was convicted and fined $200,000 after a reversing forklift struck a worker and pinned her legs to the ground at its Mickleham warehouse in Victoria. The prosecution is another reminder that instructions, eye contact, painted lines and high-visibility clothing do not physically prevent mobile plant from colliding with a person. The incident occurred in April 2023 while

Safety Jon
Jul 297 min read


A SWMS Is Not Self-Executing
A worker entered a demolition site with two feet and left without the toes and part of the forefoot of his left foot. The risk had been identified, the controls had been documented and the business had a Safe Work Method Statement (SWMS), but the controls described in that document were not operating when they were needed. Photo by Frederick Shaw on Unsplash On 02 Jul 26, the South Australian Employment Court convicted A. Haros Demolition Pty Ltd of a Category 2 offence under

Safety Jon
Jul 135 min read


The First Incident Was The Control Review
Two Queensland prosecutions released in Jul 26 provide useful lessons about how organisations manage work outside their normal operations and how they respond when an existing control system has already failed. One involved an apprentice losing an eye during an unfamiliar ancillary task, while the other involved a dozer operator spending approximately eight hours trapped upside down beneath a coal stockpile. The industries, work and legislation were different, but the underly

Safety Jon
Jul 137 min read


Glenbrook Rail Incident - When Degraded Systems Meet Human Misunderstanding
On 02 Dec 99, at approximately 0822h, an interurban passenger train collided with the rear of the Indian Pacific on the main western line east of Glenbrook in the Blue Mountains, New South Wales. Seven people were killed and 51 passengers required hospitalisation. The damage to both trains was extensive, the disruption to the rail network was significant, and the consequences extended well beyond the rolling stock, the timetable and the incident location. Glenbrook remains on

Safety Jon
Jun 246 min read


Kellogg Fined $510,000: When the System Exists but the Workface Does Not Hear It
On 19 Sep 25, Kellogg (Aust.) Pty Ltd was convicted in the Industrial Court of New South Wales and fined $510,000 after two workers fell approximately four metres from an elevated work platform at its Banksmeadow manufacturing site. SafeWork NSW reported the prosecution publicly on 23 Sep 25, confirming that the incident occurred on 03 Mar 23 when a truck reversed into a loading dock and struck the EWP with both workers inside. Image generated for visual effect. The two injur

Safety Jon
May 188 min read


When One Fall Creates Two Convictions: Bridgeworks, Menai Civil, and the Myth of “Not My Worker”
On 11 Nov 22, a formworker fell nearly 3.85 metres from a bridge abutment at a construction site in Huntley, New South Wales, while stripping formwork. The worker was positioned on the top of the southern abutment, using an extension ladder to attach wire chains between a 26-tonne excavator and form soldiers, and was not wearing a harness because the steel available for anchoring was on the opposite side of the abutment. Image generate for visual effect. The incident resulted

Safety Jon
May 188 min read


When the System Fails Quietly: The Green Waste Grinder Death That Should Never Have Happened
A worker is dead, a company has been fined $472,500, and another Australian prosecution has landed squarely on the same recurring issue seen across heavy industry for decades, hazardous plant interacting with inadequate systems of work. This time it involved a green waste grinder in New South Wales. The underlying failures were neither novel nor technically complex. That is what makes these incidents so frustrating from a safety perspective. According to SafeWork NSW, Northwe

Safety Jon
May 83 min read


Aged Care Facility Fire: Emergency Planning Has to Work for the People Least Able to Save Themselves
I'll never forget the footage of a fire inside an aged care facility, in an area where some of the highest care was required. Fortunately, everyone got out, but it was too close for comfort. I was involved, in my former role as an inspector, in responding to an aged care facility fire in Victoria. I will not identify the facility, the organisations involved or the individuals connected to the matter, because the lesson is broader than one incident and the people involved are

Safety Jon
May 66 min read
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